Induction Heating Equipment

1. Name of induction heating equipment: The metal heating of induction heating equipment is also called intermediate frequency induction forging furnace, intermediate frequency induction diathermy furnace, intermediate frequency induction pre-forging heating furnace, intermediate frequency induction heating furnace, intermediate frequency induction electric furnace, etc.
2. Application scope of induction heating equipment: Induction heating equipment heating metal materials before forging, extrusion, hot rolling, shearing, and heat treatment such as quenching and tempering, annealing, and tempering of metal materials as a whole.
3. Composition of induction heating equipment: Composition and configuration of induction heating equipment. Induction heating equipment is generally composed of intermediate frequency power supply, electric heating capacitor, induction furnace body, feeding and discharging transmission device, and temperature measuring equipment. For fully automatic control, it also includes PLC programmable controller, man-machine interface or industrial control computer system, industrial control configuration software and various sensors. The feeding methods of induction heating equipment include washboard feeding, vertical feeding, chain feeding, ladder feeding and other feeding methods; feeding methods include chain feeding, pinch rod feeding, cylinder or oil cylinder feeding, etc.; Composed of power supply, sensor coil, connecting cable, sensor bracket, etc.; cooling methods include closed cycle cooling tower system, water pool + circulating pump cooling system; water pool + plate heat exchanger cooling method; closed cooling tower + water pool cooling method ;The temperature measurement method is infrared thermometer + large-screen display + temperature measurement and sorting mechanism; the discharge method includes quick feeding machine or sorting discharge; the automatic control method is composed of PLC+Siemens control system.
4. Hot spots of induction heating equipment:
a. Induction heating equipment has fast heating speed and less oxidation and decarburization. Because the principle of medium frequency induction heating is electromagnetic induction, the heat is generated in the workpiece itself. Due to the fast heating speed of this heating method, there is very little oxidation, high heating efficiency and good process repeatability.
b. The induction heating equipment has a high degree of automation, which can realize fully automatic unmanned operation. The automatic feeding and automatic discharging sorting device is selected, and the special control software for the electric furnace can be used to realize fully automatic unmanned operation.
c. The induction heating equipment heats evenly, and the temperature control accuracy is high. By selecting a reasonable working frequency, the appropriate heat penetration depth can be adjusted to achieve the requirements of uniform heating and small temperature difference between the core and the surface. The application of temperature control system can realize the precise control of temperature
d. Induction heating equipment The induction furnace body is easy to replace and occupies a small area. According to the different sizes of the workpieces to be processed, induction furnace bodies of different specifications are configured. Each furnace body is designed with quick-change joints for water and electricity, which makes the replacement of the furnace body easy, fast and convenient.
e. Induction heating equipment has low energy consumption and no pollution. Compared with other heating methods, induction heating has high heating efficiency, low energy consumption and no pollution; all indicators meet the requirements of national standards. Under the condition of diathermy, the power consumption per ton for heating from room temperature to 1250°C is less than 390°C.